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The two-roller configuration is the heart of this mill, enabling efficient and consistent rolling of pipes. The rollers are carefully designed and manufactured to withstand high pressures and ensure smooth operation during the rolling process. They work in tandem to apply the necessary force to the pipe blank, gradually shaping it into the desired dimensions. This setup not only simplifies the mechanical structure but also reduces the complexity of maintenance, making it a cost-effective solution for pipe manufacturers.
The mill is equipped with a robust and reliable drive system that provides stable power to the rollers. This ensures uniform rotation speed and torque, which are crucial for achieving consistent wall thickness and diameter accuracy in the finished pipes. Additionally, the control system of the mill is highly advanced, allowing operators to precisely adjust various parameters such as rolling speed, reduction ratio, and temperature. This level of control enables the production of pipes with a wide range of specifications to meet diverse customer requirements.
One of the key features of our Cold Rolling Pipe Mill with Two Rollers is its ability to achieve extremely high precision in dimensional control. The advanced design of the rollers and the precise adjustment capabilities of the mill ensure that the produced pipes have consistent wall thickness and diameter within tight tolerances. This high level of precision is essential for applications where pipes need to fit together perfectly, such as in the oil and gas industry, where leak-free connections are crucial.
The rolling process carried out by this mill results in a superior surface finish on the pipes. The smooth and uniform rolling action of the two rollers minimizes surface imperfections, such as scratches and dents. This not only enhances the aesthetic appeal of the pipes but also improves their corrosion resistance. Pipes with a better surface finish are less likely to develop corrosion spots, which can significantly extend their service life, especially in harsh environments.
Our cold rolling pipe mill is highly versatile and can handle a wide range of pipe sizes. Whether it's small diameter pipes for plumbing applications or large diameter pipes for industrial use, this mill can be easily adjusted to produce pipes of different dimensions. The flexibility in size production allows pipe manufacturers to cater to a diverse customer base and meet the demands of various industries.
In addition to its high-performance capabilities, the Cold Rolling Pipe Mill with Two Rollers is also designed with energy efficiency in mind. The optimized drive system and mechanical structure minimize energy consumption during operation. This not only helps pipe manufacturers reduce their production costs but also contributes to environmental sustainability by lowering overall energy usage in the manufacturing process.
The oil and gas industry has a constant need for high-quality pipes that can withstand high pressures and harsh environmental conditions. Our Cold Rolling Pipe Mill with Two Rollers is perfectly suited for producing pipes used in oil and gas pipelines. The high precision dimensional control ensures leak-free connections, while the superior surface finish enhances corrosion resistance, making these pipes ideal for transporting oil and gas over long distances.
In the construction industry, pipes are used for various applications, such as plumbing, heating, and ventilation systems. The versatility in pipe sizes offered by our cold rolling pipe mill allows for the production of pipes that can meet the specific requirements of different construction projects. Whether it's small diameter pipes for residential plumbing or large diameter pipes for commercial heating systems, the mill can produce pipes with the necessary quality and precision.
The automotive industry also benefits from the pipes produced by our Cold Rolling Pipe Mill with Two Rollers. Pipes are used in automotive exhaust systems, fuel lines, and hydraulic systems. The high precision and superior surface finish of the pipes are crucial in these applications to ensure proper functionality and durability. The pipes produced by this mill can withstand the vibrations and high temperatures associated with automotive operations, making them a reliable choice for the automotive industry.
In machinery manufacturing, pipes are often used as structural components or for fluid transportation within machines. The consistent quality and dimensional accuracy of the pipes produced by our cold rolling pipe mill make them suitable for use in a wide range of machinery. Whether it's in industrial machinery, agricultural equipment, or manufacturing machinery, these pipes can provide the necessary strength and functionality.
Operation theory of cold rolling mill with two rollers for seamless tubes.
As shown: the power from the main motor through the pulley deceleration drive M 3, M 2, by Brace connecting Rod structure drive frame M 1(equipped with two roller Ring Die) for making force and back running on the beeline. In one cycle, when the Machine Head is near the limit position (Location A) , The taper die from small to big, Via the rotation and feeding structure . the shell will be Rotate an Angle by mandrel working, the shell moves forward a distance. The pass shapes of the cold-rolled tube formed by two rollers and mandrel change from large to small (forward stroke) or from small to large (reverse stroke) ,Making the Shell rolled and sized continuously. This Cycle rolling is the process of producing shell into finished tubes.
The two-roller configuration is the heart of this mill, enabling efficient and consistent rolling of pipes. The rollers are carefully designed and manufactured to withstand high pressures and ensure smooth operation during the rolling process. They work in tandem to apply the necessary force to the pipe blank, gradually shaping it into the desired dimensions. This setup not only simplifies the mechanical structure but also reduces the complexity of maintenance, making it a cost-effective solution for pipe manufacturers.
The mill is equipped with a robust and reliable drive system that provides stable power to the rollers. This ensures uniform rotation speed and torque, which are crucial for achieving consistent wall thickness and diameter accuracy in the finished pipes. Additionally, the control system of the mill is highly advanced, allowing operators to precisely adjust various parameters such as rolling speed, reduction ratio, and temperature. This level of control enables the production of pipes with a wide range of specifications to meet diverse customer requirements.
One of the key features of our Cold Rolling Pipe Mill with Two Rollers is its ability to achieve extremely high precision in dimensional control. The advanced design of the rollers and the precise adjustment capabilities of the mill ensure that the produced pipes have consistent wall thickness and diameter within tight tolerances. This high level of precision is essential for applications where pipes need to fit together perfectly, such as in the oil and gas industry, where leak-free connections are crucial.
The rolling process carried out by this mill results in a superior surface finish on the pipes. The smooth and uniform rolling action of the two rollers minimizes surface imperfections, such as scratches and dents. This not only enhances the aesthetic appeal of the pipes but also improves their corrosion resistance. Pipes with a better surface finish are less likely to develop corrosion spots, which can significantly extend their service life, especially in harsh environments.
Our cold rolling pipe mill is highly versatile and can handle a wide range of pipe sizes. Whether it's small diameter pipes for plumbing applications or large diameter pipes for industrial use, this mill can be easily adjusted to produce pipes of different dimensions. The flexibility in size production allows pipe manufacturers to cater to a diverse customer base and meet the demands of various industries.
In addition to its high-performance capabilities, the Cold Rolling Pipe Mill with Two Rollers is also designed with energy efficiency in mind. The optimized drive system and mechanical structure minimize energy consumption during operation. This not only helps pipe manufacturers reduce their production costs but also contributes to environmental sustainability by lowering overall energy usage in the manufacturing process.
The oil and gas industry has a constant need for high-quality pipes that can withstand high pressures and harsh environmental conditions. Our Cold Rolling Pipe Mill with Two Rollers is perfectly suited for producing pipes used in oil and gas pipelines. The high precision dimensional control ensures leak-free connections, while the superior surface finish enhances corrosion resistance, making these pipes ideal for transporting oil and gas over long distances.
In the construction industry, pipes are used for various applications, such as plumbing, heating, and ventilation systems. The versatility in pipe sizes offered by our cold rolling pipe mill allows for the production of pipes that can meet the specific requirements of different construction projects. Whether it's small diameter pipes for residential plumbing or large diameter pipes for commercial heating systems, the mill can produce pipes with the necessary quality and precision.
The automotive industry also benefits from the pipes produced by our Cold Rolling Pipe Mill with Two Rollers. Pipes are used in automotive exhaust systems, fuel lines, and hydraulic systems. The high precision and superior surface finish of the pipes are crucial in these applications to ensure proper functionality and durability. The pipes produced by this mill can withstand the vibrations and high temperatures associated with automotive operations, making them a reliable choice for the automotive industry.
In machinery manufacturing, pipes are often used as structural components or for fluid transportation within machines. The consistent quality and dimensional accuracy of the pipes produced by our cold rolling pipe mill make them suitable for use in a wide range of machinery. Whether it's in industrial machinery, agricultural equipment, or manufacturing machinery, these pipes can provide the necessary strength and functionality.
Operation theory of cold rolling mill with two rollers for seamless tubes.
As shown: the power from the main motor through the pulley deceleration drive M 3, M 2, by Brace connecting Rod structure drive frame M 1(equipped with two roller Ring Die) for making force and back running on the beeline. In one cycle, when the Machine Head is near the limit position (Location A) , The taper die from small to big, Via the rotation and feeding structure . the shell will be Rotate an Angle by mandrel working, the shell moves forward a distance. The pass shapes of the cold-rolled tube formed by two rollers and mandrel change from large to small (forward stroke) or from small to large (reverse stroke) ,Making the Shell rolled and sized continuously. This Cycle rolling is the process of producing shell into finished tubes.
